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Super motard · 2004

525 SMC USA

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MotoLibrary Score
46 /100 Balanced
Torque
55 Nm
Engine
510 ccm

2004 KTM 525 SMC USA Technical Analysis & Specification Breakdown

Built around KTM's super motard motorcycle platform, the 2004 KTM 525 SMC USA utilizes a 510.4 cc (31.1 cu in) liquid-cooled single cylinder, four-stroke layout. In factory specification, maximum torque reaches 55 Nm (40.6 lb-ft) at 5,500 rpm, transferring power to the rear wheel through a 4-speed gearbox and chain final drive. Internal engine geometry specifies a bore and stroke of 95.0 x 72.0 mm (3.7 x 2.8 inches) with a 11.0:1 compression ratio.

On the scales, the 525 SMC USA measures 106.3 kg (234 lbs) dry. Rider ergonomics and chassis geometry center around a 914 mm (36 in) seat height — reflecting a long-travel chassis stance that favors ground clearance and off-pavement control, combined with a 1,481 mm (58.3 in) wheelbase engineered for balanced agility and highway composure. The 7-liter (1.8 US gal) fuel tank supports practical everyday commuting and weekend road stints.

Standover Height
914 mm (36 in)
Engine
Displacement 510.4 ccm (31.14 cubic inches)
Engine Type Single cylinder, four-stroke
Engine Details Single cylinder, four-stroke
Torque 55.0 Nm (5.6 kgf-m or 40.6 ft.lbs) @ 5500 RPM
Compression 11.0:1
Bore x Stroke 95.0 x 72.0 mm (3.7 x 2.8 inches)
Fuel System Carburettor
Fuel Control Overhead Cams (OHC)
Cooling Liquid
Transmission
Gearbox 4-speed
Final Drive Chain (final drive)
Chassis
Frame Type Chromium molybdenum
Front Suspension WP-USD 48/26 MA/PA
Rear Suspension WP-PDS-DA shock absorber
Wheelbase 1481 mm (58.3 inches)
Ground Clearance 321 mm (12.6 inches)
Wheels & Brakes
Front Tyre 120/70-17
Front Brakes Single disc
Front Brake Ø 320 mm (12.6 inches)
Rear Brakes Single disc
Rear Brake Ø 310 mm (12.2 inches)
Dimensions & Weight
Dry Weight 106.3 kg (234.4 pounds)
Seat Height 914 mm (36.0 inches) If adjustable, lowest setting.
Alt. Seat Height 675 mm (26.6 inches) If adjustable, highest setting.
Overall Height 525 mm (20.7 inches)
Overall Width 525 mm (20.7 inches)
Fuel Capacity 7.00 litres (1.85 US gallons)
Other
Color Options Orange
Notes

Available in the US only.

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Buying Checklist

Before You Compare This Bike

Use this page to compare this motorcycle by its real specifications, not only by model name. Focus on the details that affect fit, comfort, handling, range and ownership.

Torque
Torque is useful for judging real-world pull, especially for touring, commuting and loaded riding.
Seat Height
Check the seat height against your inseam and riding posture before choosing a motorcycle.
Weight
Compare weight carefully because it affects low-speed handling, parking and confidence.
Fuel Capacity
Fuel capacity helps estimate touring range and how often you may need to stop.
Brakes
Brake setup is worth comparing if you ride in traffic, mountains or with a passenger.
Suspension
Suspension details can matter for comfort, road feel and long-distance riding.
Transmission
Transmission and final drive affect maintenance, smoothness and everyday usability.
Rider Profile

Who Is This Bike For?

🏁
Best For
Sport & Track
📏
Seat Height
91.4 cm / 36 in
⚖️
Handling
Very lightweight — easy to handle
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