2003 KTM 525 SX Racing Technical Analysis & Specification Breakdown
At the heart of the 2003 KTM 525 SX Racing cross - motocross motorcycle, KTM features a 510.4 cc (31.1 cu in) liquid-cooled single cylinder, four-stroke configuration. In factory specification, peak output is rated at 61 HP (44.5 kW) at 8,000 rpm while maximum torque reaches 61 Nm (45 lb-ft), transferring power to the rear wheel through a 4-speed gearbox and chain final drive. With a specific output of 119.5 HP per liter, the engine character is reflecting a performance-oriented street tune that balances strong mid-range pull with an energetic top-end rush.
On the scales, the 525 SX Racing measures 107 kg (236 lbs) dry, translating to a power-to-weight ratio of 0.57 HP/kg (1.75 kg per horsepower). Rider ergonomics and chassis geometry center around a 925 mm (36.4 in) seat height — reflecting a long-travel chassis stance that favors ground clearance and off-pavement control, combined with a 1,481 mm (58.3 in) wheelbase engineered for balanced agility and highway composure. The 7-liter (1.8 US gal) fuel tank supports practical everyday commuting and weekend road stints.
Within MotoLibrary's KTM archive, this model family spans 3 indexed model years from 2003 to 2005, allowing buyers to track year-over-year changes in emissions tuning, weight and equipment.
Specific Output
119.5 HP/L
Power-to-Weight
0.57 HP/kg (1.75 kg/HP)
Standover Height
925 mm (36.4 in)
Engine
Displacement510.4 ccm (31.14 cubic inches)
Engine TypeSingle cylinder, four-stroke
Engine DetailsSingle cylinder, four-stroke
Power61.0 HP (44.5 kW)) @ 8000 RPM
Torque61.0 Nm (6.2 kgf-m or 45.0 ft.lbs)
Compression11.0:1
Bore x Stroke95.0 x 72.0 mm (3.7 x 2.8 inches)
Fuel SystemCarburettor. Keihin
LubricationWet sump
CoolingLiquid
Transmission
Gearbox4-speed
Final DriveChain (final drive)
Chassis
Front Travel300 mm (11.8 inches)
Rear Travel335 mm (13.2 inches)
Wheelbase1481 mm (58.3 inches)
Ground Clearance380 mm (15.0 inches)
Wheels & Brakes
Front Tyre80/100-21
Rear Tyre110/90-19
Front BrakesSingle disc
Front Brake Ø260 mm (10.2 inches)
Rear BrakesSingle disc
Rear Brake Ø220 mm (8.7 inches)
Dimensions & Weight
Dry Weight107.0 kg (235.9 pounds)
Power/Weight0.5701 HP/kg
Seat Height925 mm (36.4 inches) If adjustable, lowest setting.
Use this page to compare this motorcycle by its real specifications, not only by model name. Focus on the details that affect fit, comfort, handling, range and ownership.
Power
Compare engine output with similar motorcycles if acceleration, highway use or two-up riding matters.
Torque
Torque is useful for judging real-world pull, especially for touring, commuting and loaded riding.
Seat Height
Check the seat height against your inseam and riding posture before choosing a motorcycle.
Weight
Compare weight carefully because it affects low-speed handling, parking and confidence.
Fuel Capacity
Fuel capacity helps estimate touring range and how often you may need to stop.
Brakes
Brake setup is worth comparing if you ride in traffic, mountains or with a passenger.
Transmission
Transmission and final drive affect maintenance, smoothness and everyday usability.